Equipment introduction

Galvanizing equipment production line is a kind of production line specially used for producing galvanized products, which is widely used in many fields, such as construction, transportation, communication, electric power and so on. The following is a detailed introduction of galvanizing equipment production line:

I. Definition and Function

Galvanizing equipment production line, as the name suggests, is a combination of production equipment that plates the surface of metal products with a layer of zinc through a series of processes to achieve corrosion, rust, beauty and other purposes. These equipments usually include pickling tanks, auxiliary plating tanks, plating tanks, cooling devices, passivation tanks, and drying equipment, etc., which work in concert to complete the entire production process from raw materials to finished galvanized products.

II. Main Components

1. acid washing tank: used for removing the oxidized skin and corrosion on the surface of metal products, in preparation for subsequent galvanization.		4. Cooling device: Used for rapid cooling of the galvanized metal products to prevent the zinc layer from being deformed or peeled off under high temperature.
2. auxiliary plating pool: before galvanizing, the metal products are immersed in the auxiliary plating solution to improve the adhesion and uniformity of the galvanized layer.		5. Passivation tank: to passivate the galvanized layer to improve its corrosion resistance and aesthetics.
3. galvanizing bath: the core part of galvanizing, containing the galvanizing solution in which the metal products complete the galvanizing process.		6. Drying equipment: used to remove the moisture on the surface of metal products to ensure that the products are dry for subsequent processing and storage.

III. Production process flow

The production process of galvanizing equipment production line generally includes the following steps:

1. raw material preparation: select the metal products that meet the requirements as raw materials.

2. Acid washing treatment: Immerse the raw materials into the acid washing pool to remove the surface oxidized skin and corrosion.

3. Cleaning and auxiliary plating: Clean the metal products after acid washing, and then immerse them in auxiliary plating solution to improve the adhesion and uniformity of the galvanized layer.

4. Galvanizing: The treated metal products are immersed into the plating bath to complete the galvanizing process.

5. Cooling and Passivation: The galvanized metal products will be cooled and passivated to improve corrosion resistance and aesthetics.

6. Drying and Packaging: The treated galvanized products will be dried and packaged for storage and transportation.

Why Raymond Zinc Plating Equipment Leads the Industry

Innovative Solutions for Precision, Efficiency & Sustainabilit

1. Advanced Multi-Lane Plating Technology

Raymond's proprietary multi-lane design can process 6-12 materials simultaneously, increasing throughput by up to 40% compared to single-line systems. Ideal for high volume production in the automotive and renewable energy sectors.

2. Artificial Intelligence Optimised Process Control

Integrated Artificial Intelligence algorithms dynamically adjust voltage, temperature and flow rate to ensure ≤2% thickness deviation (military-grade accuracy) while reducing manual intervention by 90%.

3. Military Specification Plating

Patented multi-stage current control technology ensures ±1.5μm plating consistency in accordance with MIL-STD-753E standards for aerospace and defence applications.

4. Space-saving modular structure

Stackable modules reduce the facility footprint by 55% and allow for phased expansion, reducing initial infrastructure costs for small and medium-sized enterprises by 30%.

5. Closed-loop eco-compliance

Automatic galvanizing machine line is equipped with specialised exhaust gas treatment plant and wastewater recycling treatment plant with multi-layer filtration to meet different national emission standards.

6. Cross-industry adaptability

Zinc plating machine can be configured into complex geometries (e.g. electric vehicle battery connectors, 5G waveguide components) with material compatibility from 0.1-50mm, serving the semiconductor, marine and hydrogen energy sectors.

Large scale production base

Lei Meng Equipment have a production base of 15000 square meters and multiple professional production lines including imported large processing centers,including equipment production lines for chrome plating, zinc plating, copper plating, nickel plating,silver plating, gold plating, plastic electroplating, hanging plating, rolling plating, push plating, spray coating, and pre-treatment.

Exquisite workmanship

Simple and flexible operation, stable operation,easy management,low mechanical failure rate, and high usage efficiency.The equipment adopts materials from well-known brands in Japan,Taiwan and China to ensure stable and durable quality.After on-site installation, the equipment is repeatedly tested to ensure stability and quality.

Master core technology

Engineers have been engaged in the electroplating industry for many years,continuously improving equipment quality and providing technical support.By increasing investment in technology and improving research and development capabilities, we now have advanced technology research and design capabilities in the industry

Lei Meng (Changzhou) Equipment Co. Ltd. is a large-scale equipment manufacturing enterprise.After more than ten years of rapid development, ithas two major production bases in Changzhou and Wuxi, as well as a technology research and development center with a total area of 15000square meters. lt has multiple professional production lines, including imported large-scale machining centers.