Raymond (Changzhou) Equipment Co., Ltd. | Plating Automation Solution Provider
Reel-to-reel continuous plating line,continuous plating equipment,continuous plating equipment manufacturer
High-Precision Plating · Unmatched Uniformity · Enhanced Efficiency
The Raymond Reel-to-Reel Continuous Plating Equipment Line is a highly advanced and automated solution designed for the precise and efficient electroplating of continuous strip materials, such as lead frames, connectors, semiconductor components, and various other stamped or formed parts. This technology is critical for industries demanding high-volume production, exceptional plating uniformity, and minimal material waste, including electronics, automotive, telecommunications, and medical device manufacturing.
Unlike traditional batch plating methods, reel-to-reel plating processes materials in a continuous flow, ensuring consistent quality and significantly higher throughput. At Raymond, we integrate cutting-edge engineering with global best practices from leading manufacturers in Europe, USA, Japan, and Korea to deliver robust and reliable reel-to-reel plating systems. Our equipment features sophisticated material handling, precise chemical management, and advanced process control, enabling superior coating adhesion, excellent electrical properties, and cost-effective use of precious metals. Partner with Raymond for a high-performance reel-to-reel plating solution that optimizes your production efficiency, enhances product quality, and strengthens your competitive position in the global market.
The Raymond Reel-to-Reel Continuous Plating Equipment Line follows a meticulously controlled, multi-stage process to ensure high-quality and consistent plating on continuous strip materials.
The raw material strip (e.g., lead frames, connectors) is unwound from a reel and fed into the line. It then undergoes a series of cleaning and surface preparation steps, including degreasing, rinsing, and activation, to ensure optimal adhesion of the plated layer.
The strip passes through various plating cells, where the desired metal is electrodeposited. Our systems can be configured for overall plating or precise selective plating, where only specific areas of the strip are plated using advanced masking or localized deposition techniques. Parameters like current density, electrolyte composition, and temperature are meticulously controlled.
After plating, the strip undergoes thorough multi-stage rinsing to remove any residual chemicals and prevent contamination. Depending on the application, post-treatment processes such as passivation, drying, or anti-tarnish treatments may be applied.
The processed and treated strip is then efficiently dried using hot air or infrared systems. Finally, it is precisely rewound onto a finished reel, ready for subsequent manufacturing steps or direct use in assembly.
Raymond Reel-to-Reel Continuous Plating Equipment Lines are engineered for superior performance, reliability, and adaptability, incorporating advanced features inspired by global industry leaders.
| Technical Parameter | Specification Range |
|---|---|
| Line Type | Fully Automatic Reel-to-Reel Continuous Electroplating System |
| Strip Width | 5mm - 300mm (customizable) |
| Strip Thickness | 0.05mm - 1.0mm (customizable) |
| Operating Speed | 1 - 60 m/min (adjustable based on plating thickness and material) |
| Plating Metals | Gold, Silver, Palladium, Nickel, Tin, Copper, Rhodium, etc. (customizable) |
| Substrate Materials | Copper alloys, Brass, Phosphor Bronze, Stainless Steel, etc. |
| Coating Thickness | 0.1 µm - 10 µm (adjustable based on application requirements) |
| Control System | Advanced PLC Control (Siemens, Mitsubishi), HMI Touchscreen, SCADA Integration, Data Logging, Remote Monitoring |
| Rectifiers | High-frequency switching rectifiers with precise current/voltage control and ripple suppression |
| Chemical Management | Automated dosing, filtration, circulation, continuous analysis, and replenishment systems |
| Environmental Systems | Integrated fume extraction, wastewater treatment, metal recovery, air purification, and chemical recycling |
| Safety Features | Emergency stop, interlocks, leak detection, fire suppression, advanced ventilation, operator safety training |
| Automation Level | Fully Automated Unwinding, Plating, Rinsing, Drying, Rewinding, and Quality Inspection |
The Raymond Reel-to-Reel Continuous Plating Equipment Line is designed to effectively address critical challenges faced by manufacturers requiring high-precision, high-volume plating on continuous strip materials.
Our Solution: Our precise tension control, advanced plating cell design, and real-time parameter monitoring ensure uniform coating thickness and composition across the entire length of the strip, eliminating quality variations.
Our Solution: Our cutting-edge selective plating capabilities allow for the precise deposition of precious metals only on required functional areas, significantly reducing material consumption and overall production costs.
Our Solution: Reel-to-reel continuous processing dramatically increases production speed and efficiency, reducing labor costs and overall manufacturing expenses compared to traditional batch methods.
Our Solution: Fully automated, gentle material handling systems from unwinding to rewinding minimize the risk of damage to delicate strips and ensure smooth, uninterrupted production.
Our Solution: Our equipment is engineered to meet the highest industry standards for adhesion, corrosion resistance, electrical conductivity, and appearance, crucial for high-performance electronic and automotive components.
Our Solution: Integrated chemical recovery, wastewater treatment, and air purification systems ensure compliance with environmental regulations, reduce waste generation, and promote sustainable manufacturing practices.
Continuous plating is a process of electroplating on the surface of a continuous strip and is typically used in industries that produce large quantities of metal products. The technology is more productive than traditional plating methods and enables rapid processing of large quantities.
Large scale production base
Lei Meng Equipment have a production base of 15000 square meters and multiple professional production lines including imported large processing centers,including equipment production lines for chrome plating, zinc plating, copper plating, nickel plating,silver plating, gold plating, plastic electroplating, hanging plating, rolling plating, push plating, spray coating, and pre-treatment.
Exquisite workmanship
Simple and flexible operation, stable operation,easy management,low mechanical failure rate, and high usage efficiency.The equipment adopts materials from well-known brands in Japan,Taiwan and China to ensure stable and durable quality.After on-site installation, the equipment is repeatedly tested to ensure stability and quality.
Master core technology
Engineers have been engaged in the electroplating industry for many years,continuously improving equipment quality and providing technical support.By increasing investment in technology and improving research and development capabilities, we now have advanced technology research and design capabilities in the industry
Lei Meng (Changzhou) Equipment Co. Ltd. is a large-scale equipment manufacturing enterprise.After more than ten years of rapid development, ithas two major production bases in Changzhou and Wuxi, as well as a technology research and development center with a total area of 15000 square meters. lt has multiple professional production lines, including imported large-scale machining centers.
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