Choosing the Right Stripping and Cutting Machine for High-End Manufacturing: A Blend of Performance and Efficiency

2025-01-21

In high-end manufacturing sectors such as new energy vehicles, aerospace, and medical equipment, the precision and efficiency of wire harness processing play a decisive role in product quality and production costs. Therefore, choosing a cutting and stripping machine with outstanding performance is essential. Heminchang, a company with 20 years of experience in wire harness processing, has products widely applied in electronics, new energy vehicles, 5G communications, home appliances, medical equipment, and aerospace in over 20 countries worldwide. Its flagship model, HC-20PBX, stands out with its high flexibility, high production rate, and durability, making it an ideal choice for high-end manufacturing industries.

1. Multi-Industry Compatibility and High Flexibility

In high-end manufacturing, wire harness specifications and application scenarios are diverse, making flexibility a critical factor for equipment. The HC-20PBX can handle wires with diameters ranging from 2.8 to 6.5 millimeters, with cutting lengths adjustable from 300 to 2000 millimeters and stripping lengths from 12 to 25 millimeters. Additionally, its multi-blade cutting head and rotating cutting device can process multi-core cables and complex structures, ensuring the machine meets current and future diverse needs.

Question One: Is my new cutting and stripping machine flexible enough to handle my current and future applications?

Answer: The HC-20PBX is designed with future expansion in mind, boasting a broad handling range and multi-functional cutting heads that adapt to various wire and cable types and specifications, supporting your business growth.

2. High Production Efficiency

The HC-20PBX achieves a production efficiency of 1300 to 1400 pieces per hour, with a product quality qualification rate exceeding 98% and equipment utilization over 95%. Furthermore, the automatic feeder system has a feeding length range of 500 to 2500 millimeters, significantly enhancing production process continuity and stability. These advanced features enable the HC-20PBX to notably boost production line efficiency, reduce downtime, and ensure high output and quality.

Question Two: How long does the conversion take, and what tools are needed?

Answer: The HC-20PBX is designed to minimize conversion time, with most mechanical component changes requiring no tools, enabling quick and efficient job conversions, particularly suitable for small-batch, multi-variety production needs.

3. Automation Level and Cost-Effectiveness

Modern automation technology is key to reducing costs. The HC-20PBX automates pre-processing and post-processing operations, reducing manual intervention and potentially lowering labor costs by 20-30%. Additionally, the automatic feeder system and multi-blade cutting head further enhance production efficiency, making the device excel in high-end manufacturing environments.

Question Three: What is the expected actual production rate of my new cutting and stripping machine?

Answer: The HC-20PBX's actual production rate depends on specific wire lengths and applications; based on our tests, it achieves a production rate of 1300 to 1400 pieces per hour. For precise data tailored to your specific application, we recommend sending wire or cable samples to the manufacturer for evaluation.

4. Ease of Operation and Maintenance Convenience

The HC-20PBX is designed with user experience in mind, featuring an intuitive operating interface that is easy to learn. The modular design facilitates maintenance and upgrades, reducing downtime. Its rational layout design (front: 3500*900*1800 mm, back: 2200*800*1800 mm) and low maintenance requirements further enhance usability.

Question Four: What pre-processing and post-processing accessories does my new cutting and stripping machine have?

Answer: The HC-20PBX can be integrated with various pre-processing and post-processing attachments, such as hot stamping or inkjet marking, winding, and stacking. Additionally, it comes equipped with an advanced pre-feeder that can directly drive cable reels, ensuring smooth and safe feeding processes.

5. Durability and Maintenance Costs

Durability is a core metric for high-end manufacturing equipment. The HC-20PBX is made from high-quality materials, weighing 500 kilograms, capable of withstanding long-term intensive use. It operates at AC220V with a power of 2000 watts, suitable for standard industrial environments. Recommended air pressure is 5-6 kgf/cm², ensuring stable operation under heavy loads. Moreover, laser stripping technology reduces blade replacement frequency, lowering maintenance costs and extending the machine's lifespan.

Question Five: Can my new cutting and stripping machine integrate with my ERP system or manufacturing execution system software?

Answer: Yes, the HC-20PBX has networking capabilities and can integrate with ERP systems or manufacturing execution systems. This allows jobs to be directly sent to the machine, reducing human operation errors, improving production management efficiency, and enabling traceability and maintenance management of the equipment.

Summary

In high-end manufacturing industries, selecting a high-performance cutting and stripping machine is crucial for production efficiency and cost control. Heminchang's HC-20PBX, with its high flexibility, efficient production rate, automation features, and durability, is an ideal choice. By considering the machine's multi-industry compatibility, production efficiency, automation level, ease of operation, and durability, you can ensure that the chosen device not only meets current needs but also supports future business growth, ultimately achieving the lowest per-cable cost and highest production efficiency.

Conclusion and Action Recommendations

Before making a purchasing decision, consider the following points:

- Assess Needs: Based on your production requirements and future expansion plans, determine if the machine's flexibility and handling capabilities are sufficient.

- Field Testing: If possible, request a trial period or sample testing from the manufacturer to verify its actual performance.

- Total Cost: Besides the initial purchase cost, consider operational, maintenance costs, and potential efficiency improvements.

- Service and Support: Understand the after-sales service and technical support provided by the manufacturer to ensure assistance during equipment use.

By carefully evaluating these factors and addressing the five key questions presented in the article, you can select the most suitable stripping and cutting machine for your factory, thereby improving production efficiency and reducing overall costs.